EPAL 1 vs 48 × 40 in a 20 ft dry container

In a 20 ft dry container (5,898 × 2,352 mm inside), our engine fits 11 EPAL 1 pallets against 9 pallets of 48 × 40 in, 2 more EPAL 1. With handling clearance the counts are 11 and 9.

Document
LDC-001
Sheet
Load comparisons
Last reviewed
Sources
2 cited
11EPAL 1
948 × 40 in
5898 × 2352Deck, mm

Both layouts

5,898 mm2,352 mmFront wallDoors
11 EPAL 1 pallets. Darker pallets are turned 90°.
5,898 mm2,352 mmFront wallDoors
9 48 × 40 in pallets. Darker pallets are turned 90°.

EPAL 1 covers 76.1% of the floor and 48 × 40 covers 80.4%. One EPAL 1 takes 0.96 m² and one 48 × 40 takes 1.24 m², so the count alone does not tell you which carries more goods: 11 × 0.96 = 10.6 m² against 9 × 1.24 = 11.1 m² of pallet deck.

Floor and door

The 20 ft dry container has 13.9 m² of floor (149 sq ft) inside. Pallet decks cover 10.6 m² with EPAL 1 and 11.1 m² with 48 × 40, leaving 3.3 m² and 2.7 m² of gaps.

The door opening is 2,340 mm wide, so the EPAL 1, carried narrow side first, clears it by 1,540 mm and a 48 × 40 by 1,324 mm. The EPAL 1 layout puts 7 with the 800 mm side along the length and 4 turned with the 1200 mm side along the length; the 48 × 40 layout puts 8 with the 1219 mm side along the length and 1 turned with the 1016 mm side along the length.

Inputs

Inside length × width5,898 × 2,352 mm
Inside height2,391 mm
Door opening, width × height2,340 × 2,280 mm
Guideline payload21,720 kg
EPAL 1 footprint800 × 1,200 mm
48 × 40 footprint1,219 × 1,016 mm
Equipment sourceLeman USA Inc.. US road/rail-limited guideline payload

How this is computed

The engine tries every split of the deck into rows of pallets placed one way and rows placed the other way, along the length and across the width, and keeps the arrangement with the most pallets. It does not overhang, mix in other pallet sizes or allow for bulging goods. The methodology page explains each step, and the load planner runs the same code on your own dimensions.

Sources

Last reviewed . Figures come from these publications; follow the links for the current versions.

  1. Container specification (guideline), US edition, Leman USA Inc.
  2. Load-count method (computed by this site), epalrecycling.com

What do you need to do with them?

Pick one. Each form takes about a minute and goes to one partner, not a list of dealers.