Euro pallet defects and what they mean

One fault is enough to take a Euro pallet out of exchange. This index lists each one from EPAL's classification, how to spot it and where it leaves the pallet.

Document
IDX-DEF
Sheet
Index
Last reviewed
Sources
3 cited

Flat pallets

DefectLeads toHow to spot it
Missing boardNot fit for useCount deck and bottom boards against the spec: 11 on an EPAL 1, 17 on an EPAL 2, 13 on an EPAL 3. A gap in the deck or base is obvious; check the underside too.
Missing blockNot fit for useAn EPAL 1 has 9 blocks in three rows of three. Look along each long side and down the centre for a missing foot.
Split block showing nail shanksNot fit for useLook at each block face. A crack is acceptable in classes A to C ('some splitting permitted'); the line is crossed when more than one nail shank shows through the split.
Twisted block over 10 mmNot fit for useSight along the long edge. A block turned so its face sticks out past the board edge by more than about 1 cm fails. Class C allows up to 1 cm; classes A and B allow none.
Splintered deck or bottom boardNot fit for useRun a gloved hand along board ends near the nails. Splinters that expose more than one nail shank on a board fail.
Board broken across or diagonallyNot fit for useLook for cracks that run across the grain. The 2023 poster shows a crossways break, partly or completely through the board.
Rot, decay or damaged stringersNot fit for useProbe soft, dark patches with a key. Wood that crumbles or dents easily, or stringer boards with deep damage, mean the pallet can no longer be trusted with its rated load.
Contamination that could reach the payloadNot fit for usePaint, oil, odour, mould and damp stains are the examples on the 2023 poster. Smell the pallet as well as looking at it.
Heavy splintering on several blocksNot fit for useCheck all nine blocks. One chipped corner is wear; heavy splintering across several blocks is poor general condition.
Unacceptable componentsNot fit for useMeasure a suspect board: EPAL 1 boards should be 22–24 mm thick (stringers up to 25 mm). Undersized blocks, rotten parts or boards with wane are the poster's examples.
Visible nail tips or too many nail shanksNot fit for useLook at both deck faces for points poking through, and count exposed shanks. Class C allows at most one per component and two per pallet, and no tips.
Repair not to specificationNot fit for useNew wood with no repair marking nail, mismatched board sizes or a nail pattern that differs from the rest of the pallet.
No legible EPAL markingNot fit for useClasses A, B and C need at least one legible EPAL mark on each side. Check both long sides.
Labels, tape, foil or cardboard stuck onClass CShipping labels and stretch-wrap tails are the common case on import pallets.
Dark or weathered woodClass BCompare against a new pallet. Grey or brown weathering is the main difference between class A and class B.
Surface moistureClass CDamp surfaces after rain or a reefer are common. Mould or damp stains are a different matter: they count as contamination.

Box pallets

DefectLeads toHow to spot it
Box pallet: deformed stacking frame or corner postsNot fit for useSight down each corner post and check the top frame sits square so the next box locates on it.
Box pallet: bent base frame or feetNot fit for useSet it on a flat floor and rock it. Any wobble or a foot off the ground fails.
Box pallet: front panel will not open or closeNot fit for useOperate both hinged panels fully.
Box pallet: missing or broken boardNot fit for useA box pallet has 4 boards in its base. Count them and check for breaks.
Box pallet: torn mesh with protruding wireNot fit for useCheck every wall for wire ends. One missing mesh per wall is tolerated.
Box pallet: rust or dirt that could reach the payloadNot fit for useFlaking rust inside the box, or caked dirt on the base boards.

Sources

Last reviewed . Figures come from these publications; follow the links for the current versions.

  1. EPAL Quality Classification poster (edition 08/2023), European Pallet Association e.V.
  2. EPAL Euro pallet (EPAL 1), load-carrier page, European Pallet Association e.V.
  3. EPAL box pallet, load-carrier page, European Pallet Association e.V.

What do you need to do with them?

Pick one. Each form takes about a minute and goes to one partner, not a list of dealers.