Twisted block over 10 mm on a euro pallet

Twisted blocks must not protrude more than 10 mm. Up to 1 cm: class C at best. Over about 1 cm: not fit for use. Sight along the long edge. A block turned so its face sticks out past the board edge by more than about 1 cm fails. Class C allows up to 1 cm; classes A and B allow none.

Document
DEF-004
Sheet
Defects, flat pallet
Last reviewed
Sources
2 cited
flat palletApplies to
Not fit for useLeads to

What the classification says

Twisted blocks must not protrude more than 10 mm.

How to spot it

Sight along the long edge. A block turned so its face sticks out past the board edge by more than about 1 cm fails. Class C allows up to 1 cm; classes A and B allow none.

Why it matters

This is one of the few faults where the classification gives a number. A block that has turned under impact sticks out past the line of the boards, where it can snag on racking, conveyors and the next pallet in a stack. Up to about 1 cm of protrusion keeps a pallet in class C, which EPAL does not mark as suitable for machines or high-bay racking. Classes A and B allow no twisted blocks at all, so a single twisted block decides whether a lot can go into automated handling.

Effect on the pallet's class

Up to 1 cm: class C at best. Over about 1 cm: not fit for use. See Not fit for use for the full criteria.

Repair

Licensed repair only.

If no licensed repairer is practical, sell sound timber as non-EPAL wood or send the pallets for recycling.

Sources

Last reviewed . Figures come from these publications; follow the links for the current versions.

  1. EPAL Euro pallet (EPAL 1), load-carrier page, European Pallet Association e.V.
  2. EPAL Quality Classification poster (edition 08/2023), European Pallet Association e.V.

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