EPAL 1 vs 48 × 40 in a 53 ft domestic high cube container

In a 53 ft domestic high cube container (15,951 × 2,489 mm inside), our engine fits 39 EPAL 1 pallets against 30 pallets of 48 × 40 in, 9 more EPAL 1. With handling clearance the counts are 39 and 30.

Document
LDC-008
Sheet
Load comparisons
Last reviewed
Sources
2 cited
39EPAL 1
3048 × 40 in
15951 × 2489Deck, mm

Both layouts

15,951 mm2,489 mmFront wallDoors
39 EPAL 1 pallets. Darker pallets are turned 90°.
15,951 mm2,489 mmFront wallDoors
30 48 × 40 in pallets. Darker pallets are turned 90°.

EPAL 1 covers 94.3% of the floor and 48 × 40 covers 93.6%. One EPAL 1 takes 0.96 m² and one 48 × 40 takes 1.24 m², so the count alone does not tell you which carries more goods: 39 × 0.96 = 37.4 m² against 30 × 1.24 = 37.2 m² of pallet deck.

Floor and door

The 53 ft domestic high cube container has 39.7 m² of floor (427 sq ft) inside. Pallet decks cover 37.4 m² with EPAL 1 and 37.2 m² with 48 × 40, leaving 2.3 m² and 2.5 m² of gaps.

The door opening is 2,489 mm wide, so the EPAL 1, carried narrow side first, clears it by 1,689 mm and a 48 × 40 by 1,473 mm. The EPAL 1 layout puts 36 with the 800 mm side along the length and 3 turned with the 1200 mm side along the length; the 48 × 40 layout puts 30 turned with the 1016 mm side along the length.

Inputs

Inside length × width15,951 × 2,489 mm
Inside height2,769 mm
Door opening, width × height2,489 × 2,769 mm
Guideline payloadnot published by the source
EPAL 1 footprint800 × 1,200 mm
48 × 40 footprint1,219 × 1,016 mm
Equipment sourceCN (Canadian National Railway). payload not published in source

How this is computed

The engine tries every split of the deck into rows of pallets placed one way and rows placed the other way, along the length and across the width, and keeps the arrangement with the most pallets. It does not overhang, mix in other pallet sizes or allow for bulging goods. The methodology page explains each step, and the load planner runs the same code on your own dimensions.

Sources

Last reviewed . Figures come from these publications; follow the links for the current versions.

  1. Intermodal 53-foot container equipment sheet, CN (Canadian National Railway)
  2. Load-count method (computed by this site), epalrecycling.com

What do you need to do with them?

Pick one. Each form takes about a minute and goes to one partner, not a list of dealers.